1 × 4 Axis DDCSV4.1 CNC offline stand alone motion controller 1 x 4 Axis 100PPR Handwheel MPG with E- Stop 1 × 4GB USB flash drive 1 × USB extension cable and other small accessories 1 × parallel port link cable 1 × Breakout Board User manual
1.1 Introduction of Product
The DDCS V4.1 3-4 axes motion controller for stepper and servo system, is updated from DDCS
V3.1 on software and hardware. It combines great advancement with tiny footprint of each days from
past 8 years, when we released the first DDCS products DDCS V1.1. After a very short time you will be
familiar with the functions and this manual will help you.
The DDCS numerical control system adopts the ARM+FPGA design framework. ARM controls the
human-computer interface and G-code analysis and the FPGA provides the underlying algorithms
and creates the control pulse. This guarantees reliable control and easy operation. The internal
operating system is Linux based.
The panel layout structure of the DDCS V4.1 is very rational to save space. All operations are
controlled by only 17 keys and the keys are composite keys that can act as function keys or numeric
keys. DDCS V4.1 support comprehensive Fanuc G code set.
The DDCS can be used for many styles and types of CNC machines. Lathes, Routers, Pick&Place
and Mills are just a few examples. The DDCS operates as a Stand Alone system without the need of a
computer. This guarantees high precision, accuracy and reliability. The interface, even though very
comprehensive, can be learned in a very short time.
4 Aixs DDCS V4.1
1.2 DDCS V4.1 Brief technical feature:
1) 18 photoelectric isolated digital inputs,3 photoelectric isolated digital outputs.
2) The spindle can be configurated as Analog spindle(0~10V) and also Ser vo spindle.
3) 3-4 axes motor Control. Differential Mode and Double Pulse Mode output signal for optional,
Maximum interpolation pulse output frequency is 500Khz/Axis, 2-4 Axis linear interpolation, any 2
axis circular interpolation;
4) ARM9 main control chip,FPGA core algorithm chip.
5) 7 inches TFT screen, Size: 1024x600 Pixels, Resolution:72 Pixels/Inch; 17 operation keys.
6) The Power Supply for IO Port is 24VDC,minimum current is 0.5A, the Power Supply for Controller
system is also 24VDC,minimum current is 0.5A. Controller needs both power to work properly.
7) USB flash disk support for G code file input; Can transfer the files by Ethernet communication
between the computer and DDCS V4.1 controller; No size limited of the G-code file.
8) Compatible with standard G-code, support popular CAD/CAM software, such as ArtCam,
MasterCam, ProE, JDSoft SurfMill, Aspire, Fusion 360 and so on;
9) Support standard MPG.
10) Support function o“f Try cutting” (handwheel guiding) function.
11)Support Jog function for each axis (continuous, step, defined distance), Customer can define
the distance.
12)Support Float Probe, Fix Probe, Vertex Probe and Tool Length Measurement.
13) Support the operation of quickly go to specify line and closest position.
14) Support Array Machining, Sequence Machining, Milling Plane Machining, and Milling sylindrical
machining.
15) Support Bias for XYZA axis, and can defind the Bias distance.
16) Support Pause breakpoint, Power-Cut Recovery Beakpoint and loaded breakpoint; And
Support Start from the specific line and closest line.
17) Support Multiple origin points operation, the users can create an origin point and load it.
18) Support Find Middle for X and Y axis.
19) Improved the simulation function. During the simulation, you can adjust the FRO and
observe whether the programming path meets the expectations and check the soft limits. During the
simulation, it can be paused, and when press the Start key again, the system will continue to simulate
from the pause breakpoint.
20) Slave X, Slave Y Or Slave Z, for Gantry machine with two independent motors on main axes.
21) Now English and Chinese language is avaliable; System also suppport International coding,
almost support all language, the users can add their own language to the control system.
22) DDCS V4.1 Only Supports NPN Type Limited Switch.
23) Support 4 kinds operation rights: visitor, operator, admin, super admin.1.3 Appearance, Structure and Size of Product
The DDCS V4.1 is a small box that can fit in a window of a small control box or control cabinet.
Four locking hooks fix this controller from the frame. The dimension you find in Figure 1-3.
The front panel is 237 mm * 153.7 mm * 5.2 mm;
The main body is 237 mm * 153.7 mm * 48.2 mm;
To mount the unit in an equipment cabinet, cut the hole 228.5 mm * 83.7 mm.
4 aixs Pendant Handwheelwith emergency stopDescription:
1.The CNC 4 Axis handheld controller MPG Pendant with x1, x10, x100 selectable, You are bidding one complete unit of the MPG pendant with Emergency stop for 4 Axis CNC machine, it equipped with our popular machined MPG unit with 6 Axis and scale selector, LED indicator also send feedback from the CNC machine to user about the status of the unit. 2.All Wiring isolated from MPG unit and provide a easy to install wiring diagram, it suit both commercial machine as a replacement jog control unit or other computer based controller. Which add great control flexibility to the system. Specification: 1. x1, x10, x100 switch 2. X,Y,Z,4 switch 4th axis selector switch 3. LED indicator 4. With Emergency stop 5. High quality professional chassis 6. 6ft extendable high quality shielded cable cord 7. Magnetic base holder can place anywhere on the machine steel surface 8. Required 5V+, 150mA, power for MPG 9. Phase output is A ,/A and B,/B; 10. TTL output, drive capability +-20mA; 11. Support CNC system:Taiwan Pou Yuen M600 M500 M520i T300 series, Higerman, HANUC,GSK,opened NC, KND,Siemens, the NUM, Spain FAGOR (NEW, 8055I) and so on. 12.Wiring:User can wire this unit to the CNC system with easy.
Description:
1) CNC system and position control of various mechanical devices, mainly for CNC machine tools and various mechanical zero correction and signal division.
2) 100 times per revolution slightly
cracking point,100 pulses per revolution output, holding the handle of the panel and all-metal high-grade design.
3) Metal code disc, high precision, good texture
4) Easy installation, shaped thin, ultra-light.
5) DC 5V power system
6) Voltage, single-ended, differential in three output options provide 100PPR pulse output options.
7) Driver output type, anti-interference ability, long-distance transmission.
8) Oil, water, dust-proof design (grade IP65) spiral stretch 20 million guaranteed.
Features:
1) Novelty, easy to move, interference, load capacity.
2) Full plastic shell, insulation, high strength, anti-oil seal design.
3) With × 1, × 10, × 100 third gear ratio, enabling 4-12 axis magnification switch
4) With the control switch, emergency stop switch optional, easy to operate
5) For CNC machine tools, printing machinery, numerical control equipment
Specification:
Resolution | 100PPR |
Supply Voltage | DC5V +/-5% |
Supply Current | ≤80mA |
Output Voltage | ≥2.5V |
≤0.4V | |
Output Current | <40mA |
Fall/Rise time | ≤5ns(typ) |
Switch | X1,X10,X100 |
Axis Switch | OFF,X,Y,Z,4,5,6 |
Response Frequency | 0-10KHz |
Weight | 560g |
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